Solar PV Mounting Systems

High-strength ZAM steel solar mounting structures for ground mount, rooftop, coastal, and offshore projects. 15–25% weight savings over Q235 steel. Proven in 400MW offshore installations. Reduces project LCOE by 3–7%.

750 MPaYield Strength
5040 hrsSalt Spray Test
3–7%LCOE Reduction
500k t/yrAnnual Capacity
S750HLD+ZMA IEC 61215 ISO 9001:2015 AS/NZS 1170.2 ASCE 7
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The Business Case: How ZAM Steel Reduces Your Solar LCOE

Stronger steel means lighter structures — and lighter structures mean lower cost per kilowatt from material sourcing to project commissioning. Here is what our customers achieve on utility-scale projects compared to standard Q235 galvanized steel:

15–25%Steel weight reduction per kW
5–8%Total CAPEX saving
3–7%LCOE improvement
30+ yrsExpected service life
0Planned maintenance events (ZAM)

6 Solar Mounting System Types

From utility-scale ground mount to rooftop carports and offshore pile structures — engineered for every project profile.

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Fixed-Tilt Ground Mount

Driven pile or ballasted base with fixed tilt angle. The standard for utility-scale solar farms in semi-arid, grassland, and desert environments.

Steel GradeS550GD+ZMA / S750HLD+ZMA
Tilt Range10°–35° (custom)
SpanUp to 8 m between piles
Wind LoadUp to 55 m/s
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Single-Axis Tracker

Horizontal single-axis tracker (HSAT) for up to 25% more energy yield. ZAM torque tubes and drive posts with minimal maintenance requirements.

Torque TubeS750HLD+ZMA square / round
Row LengthUp to 120 m per motor
Rotation±60°
Energy Gain+20–25% vs fixed
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Rooftop Ballasted Rail

Non-penetrating ballasted rail system for flat commercial and industrial rooftops. Lightweight ZAM rails minimize rooftop load per panel.

Steel GradeS550GD+ZMA
Tilt Angle5°–15° (ballast blocks)
Roof Load<15 kg/m² additional
Panel SizeUp to 2384×1134 mm
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Coastal / Offshore Pile

Driven steel pile structure for tidal flats, coastal reclaimed land, and near-shore installations. ZAM coating for ISO 9223 C4–C5 environments.

Pile TypeH-pile / round steel tube
CoatingZMA 185 g/m² + epoxy option
Salt Spray≥5040 hrs (ISO 9227)
ReferenceCGN 400MW Zhaoyuan
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Carport & BIPV Canopy

Solar carport and building-integrated canopy structures. ZAM primary beams with architectural finish options.

Column Height3.5–7.0 m (custom)
SpanUp to 12 m cantilever
LoadPanel + snow + wind combined
FinishZAM or powder coat
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OEM Custom Profiles

Custom cold-rolled ZAM purlin, rail, and clamp profiles manufactured to customer drawings. Supplied to solar EPC companies and tracker OEMs.

Steel GradeS550 / S750 ZAM (choice)
Min Order10 tonnes per profile
Lead Time15–25 days
QCMill cert + 3rd-party optional

ZAM vs Q235 vs Aluminum — Solar Mounting Steel Selection

Key decision factors for EPC procurement managers on utility-scale and industrial solar projects.

The Hidden Cost of Light Materials

Aluminum extrusion offers low weight but at 3–4× the cost per tonne versus ZAM steel. For ground-mount systems where corrosion resistance is the key requirement, ZAM high-strength steel delivers 90% of aluminum's corrosion protection at 25–30% of the cost.

Parameter S750HLD+ZMA (Our Product) Q235 Hot-Dip Galvanized 6005A Aluminum Alloy
Yield Strength ≥750 MPa ≥235 MPa ≥245 MPa
Material Weight vs Q235 −15 to −25% (same load) Baseline −60% (density advantage)
Relative Cost per kW Low (baseline +10–20%) Lowest baseline 3–4× steel cost
Salt Spray (ISO 9227) ≥5040 hrs ~1000 hrs ≥6000 hrs (anodized)
Self-Healing Coating Yes Partial Yes (native oxide)
Coastal Suitability (C4–C5) Excellent Poor without extras Excellent
Weldability Good Good Specialist only
Estimated Service Life 30–50 years 15–20 years 30–50 years
Best Use Case Ground mount, coastal, large-scale Budget inland projects Rooftop, small commercial

What Sets Our Mounting Systems Apart

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Exclusive ZAM Supply from Shougang

Direct supply of S750HLD+ZMA and S550GD+ZMA coils from Shougang Group — China's largest ZAM producer. Mill certificates and third-party test reports provided.

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Structural Engineering Support

In-house structural calculations for wind/snow/seismic loading. Certified PE-stamped packages available for permit submission in target markets.

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Proven in Harsh Environments

Reference projects in coastal China (ZAM offshore tidal flat), Middle East desert (high UV, sand abrasion), and tropical Southeast Asia (high humidity, cyclone zones).

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500,000 Tonnes Annual Capacity

Three production bases (Jinan, Chongqing, Wuhan). Scalable for 10 MW to 500 MW project supplies. Pre-assembled kits shipped container-ready.

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Container-Ready Export Packing

Pre-sorted, bundle-packed kits with CNC-punched components, bolts included. Reduces on-site storage, labour, and installation errors.

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Full Export Documentation

Commercial invoice, packing list, HS codes, FORM A/CO, mill certificates — everything your customs broker needs for duty-preference under applicable trade agreements.

Frequently Asked Questions

Key questions from solar developers, EPC contractors, and O&M managers.

What steel grade is used in your solar mounting systems?

We use S750HLD+ZMA (750 MPa yield strength) and S550GD+ZMA (550 MPa yield strength) Zinc-Aluminum-Magnesium coated high-strength steel. These grades are 2–3× stronger than standard Q235 structural steel, allowing 15–25% material weight reduction per kilowatt of installed capacity. Steel is exclusively supplied by Shougang Group with full mill certification traceability.

How much can ZAM steel mounting systems reduce solar project costs?

Based on project data, ZAM high-strength steel mounting systems reduce total CAPEX by 5–8% compared to standard Q235 galvanized steel through four levers: 15–25% less steel tonnage, lower freight costs per kW, faster installation due to fewer components, and elimination of maintenance repainting costs over a 25-year project life. This typically translates to a 3–7% reduction in project LCOE.

Are your mounting systems suitable for coastal and high-humidity environments?

Yes. ZAM-coated steel exceeds 5040 hours of salt spray testing (ISO 9227) — 5× the performance of hot-dip galvanized alternatives. The self-healing Mg-enhanced zinc coating is designed for ISO 9223 C4 and C5 corrosivity environments. Our CGN Zhaoyuan 400MW offshore project confirmed zero corrosion failures after 3 years of operation on China's Shandong coast.

What mounting system types do you supply?

We supply 6 product categories: fixed-tilt ground mount with driven piles or ballasted bases, single-axis horizontal trackers (HSAT), rooftop ballasted rail systems, rooftop penetration-mount systems, coastal/offshore pile-driven structures, and carport and BIPV support structures. Custom profiles and OEM cold-rolled section fabrication are available to customer drawings.

What wind and snow load standards can your systems meet?

We design to IEC 61215, AS/NZS 1170.2, EN 1991-1-4, ASCE 7, and project-specific wind maps. Our structural engineering team provides certified calculation packages for local building authority submission. Designs have been validated for sites with basic wind speeds up to 55 m/s and ground snow loads up to 1.5 kN/m². IBC and local PE-stamp coordination is available for US projects.

Ready to Reduce Your Project LCOE?

Share your project specs — capacity, location, ground conditions, and target LCOE — and our engineering team will send a customised material proposal and cost comparison within 48 hours.